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Elevating Worker Safety and Operational Efficiency with automated shop floor monitoring in Manufacturing in India

Customer Profile

The world's largest bearing manufacturer, with over 100 manufacturing units globally.

Challenges Faced

They faced pressing safety challenges in their production facilities.

Safety hazard: Large robotic arms posed risks of accidents and injuries during their rapid movements.
Lack of automated proximity detection for worker safety near robotic arms.
Solution Offered

To address these critical safety challenges, an innovative solution was deployed:

Aurify’s AI based solution implemented, enabled automated camera-based proximity detection on the shop floor to monitor human workers near robotic arms.
Immediate alerts, including incident pictures, notified workers and supervisors of safety breaches, and triggered robotic arms to slow down or stop.
Stored incident videos captured real-time footage of safety breaches for analysis and education.
Online dashboards offered access to incident evidence and real-time safety monitoring.
Benefits Realized

The deployment of video analytics solution yielded substantial benefits:

Automated system proactively detected and prevented incidents with robotic arms, reducing accident risks.
Enhanced worker safety and compliance by alerting and slowing down or stopping robotic arms when humans came near.
Incident videos served as valuable training and awareness tools for workers.

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